True connoisseurs of cigars are aware that a box is not just an accessory that preserves the cigars, it is part of the cigars themselves. Custom-made boxes have a better finish and taste, not only do they keep cigars fresh, but also display them professionally in shops. But have you ever thought about what a great design of these boxes looks like, how it is made?
In this particular article, the author will explain every process of manufacturing custom cigar boxes with logos and what goes into making these packaging products.
Material Selection
The primary section in the process of creating these custom cigar packaging boxes is determining the appropriate materials. The best known type is used and wood is typically selected for its strength and traditional aesthetics. The two most often used woods are Spanish cedar and mahogany, both of which are excellent at regulating the humidity in the cigar and without which the cigars will turn stale. Durability and feel are also important in selecting the material, to ensure that the cigar packaging serves its intended purpose, and gives off a pleasant feel.
Cutting and Shaping
Once the choice of the materials is made, they are then measured and trimmed to size in an ideal box. Every piece of wood used is carefully scribed to create the side, top, and bottom of the panel. We’re talking about the precision – cigars must fit snugly into each other without much space in between. This lid frequently has to be hinged: this makes the large cigar box not only attractive but relatively easy to use as well. Craftsmen then go on and shave the edges of the wood pieces to create a well-formed surrounding part for both increased construction quality and for the protection of the products as cigars can be easily damaged.
Assembling the Box
Evaluations show that the assembly phase is when all the components are integrated for the completion of the project. Professionals then connect the panels using glue or nails preferably making a rectangular enclosure. Sometimes the top of the box may be hinged and at other times it may just be lifted off the main structure of the box as per the customer’s requirements. To make the custom cigar box properly sealed each corner of the box is reinforced and quality assurance tests are run to verify that there are no cracks or flaws which will require cigars to be in an unfavorable environment until the next time the box is opened.
Designing and Printing
Brand identity is simply very important in matters concerning cigar packaging. In the designing stage, the graphics of the box are created. This is where the custom-printed cigar boxes get their branding from: The logo, text, colors, and even detailed artwork are then all applied onto the box making it visible. There are a lot of print methods that can be used starting with simple screen printing and ending up with digital printing that can give precise detail and brightness. Other brands also add gold embossing or foiling for the packing line to provide an identically luxurious look.
Efficiency Of Security And Looks
The final step of the process of custom cigar packaging is the finishing of the printed packaging to give it a better look and make it more durable. Ink is used to print an image on the wooden surface, and a layer of lacquer is added to provide a gloss or matte finish to the box but also protect the printed parts. That is why additional elements, like velvet ones to line the interior or create compartments, are added to the box. That not only enhances the appearance of the cigar box but also guarantees that the cigars will be wrapped tightly, and highly secured.
Quality Control
Process control is a critical process among manufacturing processes in any organization. In this case, each of the cigars’ boxes goes through several tests to meet high quality. This ranges from scrutinizing the box for any usual signs of wear, checking the hinges to ensure that it opens and closes as it should, and checking the interior lining for any sign of wear or tear. The moisture control properties are also being tested to ensure that cigars placed in the box will be in optimal condition. This means only boxes that go through all those quality checks are considered fit for packaging and eventually for distribution.
Packaging and Distribution
The last stage is then packaging and distribution. After the above processes the completed custom cigar box is packed to ensure it does not get damaged while in transit. These personalized match boxes wholesale are generally sent to cigar makers or dealers where they will be used to store and package quality cigars and to give the buyer a nice view of what they are expected to find inside them. The cigars placed in these elegant boxes are part of the consumer-benefit strategic process hence, each box must reach the end consumer in perfect quality.
Conclusion
The production process from a simple piece of wood to a beautifully crafted custom cigar box is complex. The aspects of physical layout: selection of materials, construction, and surface treatments are critical to maintaining and communicating the cigars and their presentation in a manner that reflects quality. The next time you catch yourself admiring a perfectly completed custom cigar box or a bespoke humidor, you will understand the value of the effort to perfect the detail and the artistry that goes into making it, the aesthetics not only of the cigars in the humidor but of the whole process of smoking the cigars.
